2×2 aluminum extrusion Johannesburg

Aluminum is one of the most used metals in today’s society – 2×2 aluminum extrusion in Johannesburg  it can be found across a number of industries, such as construction and commercial, and in a number of applications, such as beverage cans and appliances. When choosing a manufacturer of aluminium extrusion for supplying the metal that you use in your workplace, however, it is important that you carefully consider which one will be best for your needs.

custom aluminium extrusion

The manufacturer will begin by removing the aluminium from deep within the earth’s crust (either as bauxite ore or feldspar). Often, the Bayer’s method, Wohler’s method or Hall Heroult method is chosen to remove the metal in its molten form. It is then hardened and moulded into whatever shape the manufacturer desires. When the aluminium is extracted from the earth in its solid form, round aluminum extrusion profiles it will be passed through a number of mechanical processes that are designed to give the metal its desired shape. These processes include: rolling, drawing, forging, spinning, piercing and extrusion.

aluminium frame

Regardless of whether aluminium has been found in its molten or solid form, the manufacturer will then pass it through either a hot working or cold working process to prepare it for their customers. When using the hot working process (the most popular of the two), a billet will be heated to a temperature of over 79 degrees Celsius, which will allow the aluminium to be easily distorted and placed into its desired shape.

aluminium extrusion profiles catalogue

The reason for the popularity of the hot working process over the cold working one can be fully realized when you compare aluminium extrusion to squeezing toothpaste out of its tube. It is much easier to extrude the metal when it is malleable, meaning that it must have been heated to a certain temperature.

Finally, the aluminium will pass through an extrusion and drawing process that runs almost parallel to each other. This is the final step in the whole extrusion process and is the step that gives the metal its entire shape. Deep drawing, for example, is used give the metal a cup, conical tapered, cylinder and seamless tube shape. For less curved shapes, aluminium extrusion profiles pdf the drawing process is skipped.

aluminium extrusion profiles catalogue

Once you are satisfied with the processes and methods utilized by a potential manufacturer of aluminium extrusions, you can begin submitting your orders with them. If, after your first delivery, you are still satisfied with the manufacturer based on the promptness of the order being filled and the quality of the aluminium that you receive, you can continue the relationship.

2×2 aluminum extrusion in Johannesburg?

extruded aluminum tube

Aluminum is the preferred material for door and window frames due to its inherent structural and aesthetic properties. Doors and windows made of aluminum frames with glass glazing may look the same from a distance but take a closer look and the difference between quality product and one that is fabricated by a local fabricator becomes apparent. If you are investing in doors and windows it pays to buy only quality products.


Seamless integration of hardware with aluminum frame


The looks as well as performance of aluminum windows are dependent on and influenced by the way hardware is integrated into the frame. If the window has hinges then the way hinges are designed and fitted to the frame has a bearing on ease of opening and closing as well as reducing gaps and thereby preventing energy losses. Quality manufacturers design and manufacture their own hardware to go along with windows and doors.


Precision fabrication


Most general fabricators do not work to tight tolerances while fabricating frames from aluminum profiles. There can be gaps between joins and this can look unseemly and if the frame sections are not well aligned, closing and opening them becomes a chore. Quality manufacturers also include thermal breaks and a foam core that provide additional insulation.


Finish


Quality manufacturers offer aluminum in a variety of finishes such as natural anodized finish in various shades, metallic colours, permanent colour fast powder coating and woodgrain foil overlay for a natural look. You can go a step further and choose aluminum frames that have one colour finish for interiors and another on the exterior to match building facades.


Single or double or triple glazing?


When double glazed windows offer so many advantages there is little point in saving some money by choosing single glazing. Double or even triple glazing is better from energy conservation as well as acoustic insulation perspective. Some advanced manufacturers offer gas filled and totally sealed double glazing. You also have the choice of blinds integrated inside the glazing, which makes for a neater appearance and ease of use. When one talks about glazing, it must be kept in mind that glass varies widely. It is recommended to look for windows with low E internal glass and possibly toughened glass so that, in the event the glass breaks, the floor is not littered with glass shards. You can also select glass that is coated to reflect heat and thus reduce energy consumption.


How secure are the aluminum windows?


Quality manufacturers offer windows that conform to British Standards PAS 24:2012. Material, design and manufacture of the windows makes it difficult for would be burglars to force the windows. You should look for multipoint steel locking system and internal glazing for better security.


It pays to invest in world recognized brands offering quality aluminum windows. Windows look perfect from inside and from the outside. They will be easy to operate and you will enjoy their use for years with minimum maintenance. It may cost more initially but a quality aluminum window also adds to the value of your house.

How Custom Bi-Fold Doors Can Help You Save Space

aluminium channel profiles

When purchasing your aluminum profile system, it is important to use aluminum profile systems that represent the latest in technological progress. They are available and many have highly competitive prices.

What is an aluminum profile system?

Aluminum profile systems are extruded shapes (tubing, bar stock, angles, rods, ducts, channels, air supply systems, pipe racks, etc.) made from aluminum. Extrusion is a process by which different aluminum shapes are formed from a cylindrical hydraulic press. The press forces the aluminum through the die and the extruded aluminum results in the desire shape.

What is the history of aluminum extrusions?

Patented in 1970, the extrusion process was first used to make lead pipes. Lead, copper, iron, and steel have a much longer history than aluminum, which was first identified in 1807.

At first aluminum was considered more precious than gold. However, with the advent of the smelting process and the modern hot extrusion process in the 1880's, it became extremely affordable. Aluminum, the metal most used for extrusion, can now be used with both hot and cold extrusion processes.

What are the benefits of an aluminum profile system?

There are many reasons why an aluminum system is preferred over other tooling. Some of the most important reasons are that it is not only affordable, but also durable, lightweight, and corrosion resistant - and many of the components are reusable, thus lowering the cost.

Respected manufacturers of aluminum profile promise shortened lead times, which is very important to most customers. This is possible because fewer tools are required to produce the final product, the designs are simple, and no welding or painting is required.

These manufacturers usually have a large stock of shapes and finishes on hand. If a customer needs a shape different that what is normally carried, that shape can be custom-made.

What are the uses of aluminum profile systems?

After World War II, when aluminum extrusions were used in the manufacturing of aircraft and other military uses, new uses were quickly found to be applicable for other industries. Aluminum extrusion is even used in the space industry.

If you are not familiar with the uses of aluminum profile in today's world, you might be surprised to know that they are used in computers, fixtures, everyday household appliances, home furnishings and interior design, power tools, and window frames.

In the world of manufacturing, aluminum systems are used in conveyor frames, fixtures, construction, protective barriers, work tables, electrical components, work bins, car radiators, automobile body and frame components, drive shafts and cylinder liners, and in special and series machines.

extrusion company

 


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Pink Tongue Have aluminum extrusions List