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How Manufacturers Do Aluminum Extrusion?

The process of aluminum extrusion is simple and easy however it is very significant to know why extrusion is so important. In general metals like steel and aluminum is put to use in several industries, right from automobile, to telecommunication, transport, utensil manufacturing and at times even in the toy industry. Thus, both of these metals are in huge demand and find place is almost all the major manufacturing industries in the world.

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Just after steel, aluminum is the other metal which is hugely popular all over the world. This can put in a manner stating that aluminum is the second most popular metal in the globe after steel. The former is widely available, has impressive properties, and is affordable, light weight, can withstand high temperatures and so on. And above all the aluminum extrusion involved in getting different shapes and forms for suppliers is cost-effective and simple. Both in US and Europe building industry and the telecom as well is highly dependent on aluminum extruded products. These products find a number of usages and are used in many applications.

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So, what is aluminum extrusion? This is a process through which aluminum is given certain shapes and forms. It starts with the hot cylindrical billet of aluminum which is pushed through a shaped die. The billet is cut from DC cast log and placed in heated container (450°C – 500°C). When pushed through the die the metal flows through the steel die. The die is placed at the other end of the container. Now, once the log passes it produces a section, this can be cut into shapes either in long length or short. The section is cuts according to the customized demands of the clients since the log is meant to be used for any particular industry. In certain extrusion process rectangular shaped billets. In this process only wide section sized extrusions are produced. This again depends according the demands of the supplier.

aluminium t section

Aluminum extrusion is done for several kinds of industry and these aluminum extruded products are very commonly used in building industry. In this industry you can use aluminum in prefabricated houses/building structures, window and door frame systems, curtain walling, roofing and exterior cladding, and shop fronts. Besides, they also find place in the telecommunication and transport industry. In transport industry aluminum extruded products are found in rail vehicles, marine applications, airframes and for vehicles on the road.

structural aluminum

So, what makes aluminum so popular? It is the versatility and the flexibility of the material that turns in so popular. Since aluminum is high temperature resistance and is corrosion resistant as well it is used to make utensils and is also used on transport vehicles. Besides, it is strong even though it is light weight and thus it is used in airframes.

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So, if you are out there still deciding on selecting aluminum extruded products or some other metal you can give your votes to this metal as it is affordable and durable as well. No more second thoughts to this go ahead with aluminum extrusion and the products.

structural aluminum

When you are refurbishing or extending your house or building a new one you will face the question of which door material to use. Aluminum doors or steel doors? The most commonly used door materials are the aluminium, wood, PVC, steel, but which is better? Let's show the facts and situations to use either aluminium doors or steel doors.

One of the most important characteristics of a door is the durability. The durability greatly depends on the environment where the door is implemented, the conditions of use or the area where it is installed.

Exteriors

This is one of the biggest obstacles for using doors. Although we can use some stainless steel that combines iron, chromium, and many other elements. It can be a little expensive if we want great corrosion resistance and thus, durability. Stainless steel can get marked up with fingerprints and grease, develop discolouration, scratches and eventually rust. In coastal areas, the corrosion issues get worse decreasing the useful life of the steel door, so the maintenance with protective layers of paint is periodically needed.

On the other hand, the aluminium doors are the perfect choice for outsides since it has a natural resistance to corrosion that makes it maintenance free. For example, the aluminium doors are even lighter than their steel counterparts at a very similar price, and the flexibility of the material offers much more profile styles than doors. So let's say aluminium doors are mostly recommended for the steel doors for the outsides unless you need the structural strength of the steel for hard use or safety reasons.

Insides

In this situation, the steel doors are preferred since they are cheaper, safer and more resistant than aluminium since it cannot be kicked and is extremely hard to bend, even using tools. The aluminium counterpart can be more expensive, but it can give a premium feel to the door when the correct door style is used. Additionally, the aluminium doors offer a great variety of finishes and colours that result in a nice look in the right circumstances. The steel doors can be stylish too since they do an excellent job of imitating the wood with the use of some advanced state-of-art door.

Home security

Home intruders are one of the major concerns for every family guy. The best option for security issues are the steel doors since the steel is one of the strongest material to manufacture a door. The steel door won't crack or warp, and there are some high-security steel door models that feature a large number of locks and hinges with different style designs. There is also some high-security doors that use aluminium as a main metal component, so the aluminium doors are not left behind on this subject.

Thermal insulations

Both door presentations are not solid steel or aluminium. They have foam, wood, polyurethane or polystyrene foam or fiberglass core to prevent the heat transfer. So, in this case, both doors have a great thermal insulation that will help you to keep your house warm in the winter and cool in the summer, making them energy efficient.

Esthetics
As mentioned before, the aluminium offers a choice of colours to match the style of your home. Meanwhile, when we want to avoid the rust on the steel, the galvanized steel is recommended. Nonetheless, this kind of steel is not easy to customize or paint. If you want a customized steel door that endures at lifetime, you have to pay for the premium stainless steel, which is not cheap at all. An alternative to premium stainless steel but not as good-looking is a coat of weather-resistant paint since the steel can accept a large variety of paint types but they must be weather-resistant to prevent corrosion and be falling apart because of the rust expansion in the steel door.

Cost

The cost of the steel and aluminium doors depends greatly on the security level, style, and corrosion resistance. The steel doors can be really inexpensive when the corrosion resistance is not required, and its maintenance is easy to do. But if you need corrosion resistance, galvanized steel could be a cheap but not an aesthetic option. The expensive premium steel offers the bests doors in terms of aesthetics, security and endurance options.

In the case of the aluminium doors, they are cheaper than premium steel doors, but they offer improved natural corrosion resistance for a longer useful life. Nonetheless, the aluminium doors are not made for hard use which can hinder its useful life and result in an extra cost by replacing the door after a rigorous use as is in a patio with kids and pets.

Verdict

Both doors have enormous potential in different areas, but if you do not care about saving money, I think the winners are the doors thanks to its great versatility and variety of presentation for almost any budget and environment. The steel doors are a reliable option for security, durability, and aesthetics.

The aluminium doors are quite good as well, they offer a maintenance free material with excellent durability for a reasonable price. However, it lacks structural strength in comparison to the steel doors. You have the ultimate decision to choose the best door that can fit your style, secure and budget requirements.

The Pros and Cons of Using Aluminum Doors

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Bifold doors are expensive but well worth the investment if you are considering renovations. Your house opens up to the garden and creates an amazing aesthetic when these doors are installed. It pays to exercise caution and care in a selection of the doors and consider various factors.


Price is not everything

The cheapest is not the best and the most expensive also is not necessarily the best. A Bifold door is not just panels put together; it is an entire system where design, engineering precision and choice of hardware plays an important in the door's looks and performance just as much as the bifold door installation does. Buying a well known international brand with local support is a good option.


Material of door

Bifolds can have wood, steel, uPVC or aluminum section frames. Wood can obstruct the view and be heavy. uPVC material can flex and distort which will affect the working of the door and there is a size limitation as well. Steel can be heavy. Aluminum is the best material for sections. It is relatively stable and does not tend to distort with temperature variations. From the maintenance point too aluminum scores because powder coated or natural anodized aluminum does not need frequent paint or maintenance.


Top hung or bottom rolling?

Bifold doors are available as top hung or bottom rolling types. If a strong enough beam is present then the top hung type is best because it does not collect leaves and debris and the frame conceals the mechanism from view.


Hardware and installation

Hardware is complex with bifold doors and must be precision engineered from quality materials besides being fitted just right during installation. Improper alignment can affect performance and cause stress on frames besides making the door hard to open and close. Quality systems have wheels that run on flat tracks and pivoted end doors for smooth movement even when the jamb does not allow much adjustment. Bifold door installation is important too when it comes to getting the threshold right to prevent rain seepage and yet creating a smooth transition that does not cause one to stub one's toes. Rain penetration is an important matter especially if the door is exposed. This is where the expertise of installer comes into play to provide a perfectly rebated rain-proof threshold. Security is another aspect to consider in the matter of bifold door hardware and a typical secure door would have multipoint locking system with shoot bolt for intermediate panels.


Single or double glazing


Energy conservation is important so double glazing is recommended. It will also provide some degree of acoustic insulation. Quality manufacturers provide U-values of 1.8w/sqmK or lower for such energy efficient bifold doors.


Screening

There are times when one may want an unimpeded view and there are times when one may want to shut out the light. Curtains are good but can impede the view. Venetian blinds that roll up all the way to the top may be ideal. If you choose a double glazed door then the blinds may be incorporated into the panels but at the cost of impeding the view. It is best to coordinate with the installer and clear this point as well before ordering a bifold door.

Aluminum Folding Doors - Add Elegance by Choosing Secure Aluminium Doors and Windows for Your Home

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When purchasing your aluminum profile system, it is important to use aluminum profile systems that represent the latest in technological progress. They are available and many have highly competitive prices.

What is an aluminum profile system?

Aluminum profile systems are extruded shapes (tubing, bar stock, angles, rods, ducts, channels, air supply systems, pipe racks, etc.) made from aluminum. Extrusion is a process by which different aluminum shapes are formed from a cylindrical hydraulic press. The press forces the aluminum through the die and the extruded aluminum results in the desire shape.

What is the history of aluminum extrusions?

Patented in 1970, the extrusion process was first used to make lead pipes. Lead, copper, iron, and steel have a much longer history than aluminum, which was first identified in 1807.

At first aluminum was considered more precious than gold. However, with the advent of the smelting process and the modern hot extrusion process in the 1880's, it became extremely affordable. Aluminum, the metal most used for extrusion, can now be used with both hot and cold extrusion processes.

What are the benefits of an aluminum profile system?

There are many reasons why an aluminum system is preferred over other tooling. Some of the most important reasons are that it is not only affordable, but also durable, lightweight, and corrosion resistant - and many of the components are reusable, thus lowering the cost.

Respected manufacturers of aluminum profile promise shortened lead times, which is very important to most customers. This is possible because fewer tools are required to produce the final product, the designs are simple, and no welding or painting is required.

These manufacturers usually have a large stock of shapes and finishes on hand. If a customer needs a shape different that what is normally carried, that shape can be custom-made.

What are the uses of aluminum profile systems?

After World War II, when aluminum extrusions were used in the manufacturing of aircraft and other military uses, new uses were quickly found to be applicable for other industries. Aluminum extrusion is even used in the space industry.

If you are not familiar with the uses of aluminum profile in today's world, you might be surprised to know that they are used in computers, fixtures, everyday household appliances, home furnishings and interior design, power tools, and window frames.

In the world of manufacturing, aluminum systems are used in conveyor frames, fixtures, construction, protective barriers, work tables, electrical components, work bins, car radiators, automobile body and frame components, drive shafts and cylinder liners, and in special and series machines.

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